Why Choose Metal Roof Restoration Over Replacement?

By Dawn Killough 09-11-2020
QUICK SHARE
Tag Icon

Metal roofs are generally known for their low maintenance, aesthetic appeal, and a finish that protects them from sun and water damage. However, after many years, that finish may fade or deteriorate. Then the building owner must decide whether to restore or replace their roof.

While there are some situations when replacement is necessary, metal roof restoration may be more accessible than many people think. And restoring your customers' metal roofs instead of replacing them could lower their overall costs while saving time and labor expenses for you.

When Should You Recommend Replacement?

Before you begin considering restoration options, you need to assess whether the roof is even a candidate for restoration. If one or more of the following issues are present, the roof is probably not a good candidate for restoration and should be replaced:

  1. The roof is not structurally sound. If the metal has rusted or corroded in areas that weaken the structural assembly, then portions of the roof may need to be replaced.
  2. There are leaky roof flashings and connections. Any potential leaks need to be addressed before attempting to restore the roof. If flashings are not watertight, they will need to be removed or replaced.
  3. The existing metal roof's finish shows significant deterioration. Significant rust or damage is a sign of a potential roof failure.

Benefits of Restoration

There are several potential advantages to metal roof restoration.

The first is the cost of restoration. It's usually less expensive to restore a metal roof than replace it. Restoration also doesn't affect the occupants of the building as much, and it doesn't require exposing the structure to the elements.

In addition, restoration can extend the life of a metal roof. A roof may often be restored more than once as long as the metal roofing system remains structurally sound. This can save you and your customers hassles and money in the long run.

There may be environmental benefits to choosing restoration as well. By opting to repair the roof instead of replacing it, you're sending fewer materials to landfills. Reflective roofing colors, like white, can also help reflect the sun away from the roof and lower the temperature of the roof.

A Five-Step Process for Metal Roof Restoration

So how do you go about restoring a metal roof? One reliable method is to coat the roof with a liquid-applied membrane system. This type of system offers easy application with minimal tools or accessories, helping to protect a structurally sound metal roof from the damaging effects of UV and weather.

Here are the basics of restoring a roof this way:

  1. Clean the roof surface using brooms, scrapers, and a pressure washer. Be sure to remove any loose debris or old coatings. You'll need a smooth, dry surface before you begin the restoration process.
  2. Test adhesion to the roof structure by applying a little base coat and polyester fabric and allowing it to dry. If the product doesn't adhere correctly, then a primer coat will be needed.
  3. Prep flashings and joints using the polyester fabric and a flashing sealant. Paint on a layer of sealant with a brush, lay a 12-inch wide piece of fabric over the flashing or joint, and then paint on another layer of sealant. Smooth the fabric to make sure there are no air pockets or wrinkles, completely sealing the flashing or joint.
  4. Apply the base coat to a small area of the roof using a roofing brush. Roll the non-woven polyester fabric on top, then apply another layer of base coat. Remember to smooth the fabric to eliminate any air pockets. Then continue to apply the base coat and fabric until the roof is covered. Overlap the sides of the fabric rolls by four inches and overlap the end of a roll by six inches. Let this layer dry for 24 hours.
  5. Cover the entire roof structure with the finish coat using an airless sprayer, with coverage as per the product specifications. Let the finish layer dry for 24 hours and then apply another finish coat.

Coating systems such as GAF's HydroStop PremiumCoat Roof System provide a weather-tight seal on existing metal roofs, protecting and extending the life of the existing metal roof. Once restoration is completed, a metal roof will often last several years before it has to be restored again—helping to provide peace of mind to both you and your customers.

ABOUT THE AUTHOR
Dawn Killough is a freelance writer in the construction, finance, and accounting fields. She is the author of an ebook about green building and writes for construction tech and green building websites. She lives in Salem, Oregon with her husband and four cats.
Don't miss another GAF RoofViews post!
LATEST UPDATES
Unclear about how to pay for a new roof replacement? This simple guide can help you break down the basics of new roof financing. What Is Financing? "Financing provides purchasing power," says Jeanne Lin, Vice President of Consumer Finance and Payments at GAF. "Homeowners can get the best possible roof for their needs, upgrade to a higher-grade shingle, and keep monthly payments at an affordable level."
Well-placed shingle nails are crucial for building top-performing roofs. When roofing nails are positioned improperly or driven incorrectly, the roofing system may become vulnerable to issues, such as punctures, buckling, sealing failures, blow-offs, and raised tabs. Ultimately, improperly installed nails result in lost time, lost labor, material waste, and callbacks for roofers.
Concrete decks are one of the more common types of low-slope roof decks for commercial buildings. Steel and wood roof decks are the other most common types. Concrete roof decks make up approximately 13-14% of the new and retrofit low-slope construction market, according to the National Roofing Contractors Association (NRCA) 2015-2016 Market Survey. This article examines the advantages of concrete roof decks, the various types, and some of the precautions that should be taken to ensure success.
Is your community ready for emergencies? National Preparedness Month empowers "American people to prepare for, respond to, and mitigate emergencies, including natural and man-made disasters." As a roofing contractor, business leader, and member of your community, you're uniquely qualified to take part.
When designing and specifying a low-slope roofing system, it's important to consider the roof system's ability to resist external fire. Now, there are products available that can provide the necessary fire rating for your roofing system while also helping your building achieve credits toward LEED certification.
Roy Campbell may be pushing 60, but it looks like 60 might be too scared to push back. He's the kind of roofer who won't tell his crew to tear off faster. Instead, he'll just sprint up the ladder with a shingle remover and set the pace himself. Setting a mind-boggling pace is a theme with Roy, whose company, Telge Roofing, of Cypress, Texas, recently replaced an 80-year-old VFW roof in about 14 hours, solving a problem that had festered for decades, and opening the door to a full renovation of the local landmark. That's just one reason we're calling Roy a GAF Roof Raiser.
This blog contains information created by a variety of sources, including internal and third party writers. The opinions and views expressed do not necessarily represent those of GAF. The content is for informational purposes only. It is not intended to constitute financial, accounting, tax or legal advice. GAF does not guarantee the accuracy, reliability, and completeness of the information. In no event shall GAF be held responsible or liable for errors or omissions in the content or for the results, damages or losses caused by or in connection with the use of or reliance on the content.

Interested in sharing or republishing our content? We kindly ask you to adhere to our guidelines.